ŌSensei (formerly Sensei FinanceOS) · Manufacturing

The close for a manufacturing business.

Standard costs you can trust, the five variances explained to $0, and inventory — raw, WIP, finished — that ties to the floor. Flash at Workday +1, hard close at Workday +5.

The close runs on a Finance Operating System I designed and built — an agent-led close, with the major workflows run by an agent I direct and review.

20+ years accounting & finance Controller-level leadership MAcct + MSDS
Manufacturing system built & proved 40/40 pilot checks — worked close Flash WD+1 · Soft WD+3 · Hard WD+5

These checks are from internal pilot builds, backtested on worked sample closes. They are not client results, and no client data was used.

JoMar Hester, MAcct, MSDS, Founder of Sensei Advisors

Founder, Sensei Advisors

JoMar Hester, MAcct, MSDS

Founder | Financial Systems Architect

Fractional CFO / Controller · ŌSensei

G1 · WD+1Backlog roll to $0 unexplained — Flash issued.
G2 · WD+3Five-variance decomposition ties to actual minus standard — $0 unexplained.
G3 · WD+3Statements tie — days inventory recomputed independently.
G4 · Audit-readyEvidence and workpapers checked to PCAOB standards.

The problem

Where manufacturing accounting breaks.

Manufacturing numbers look solid from the outside — parts, pallets, shipments. Inside the ledger, they break in predictable places, and each one surfaces at the worst time: a pricing decision, a lender review, a count that doesn't tie.

Standard costs nobody believes

Standards set once and never maintained. Every margin discussion becomes an argument about whose numbers are right.

One lump called “variance”

Price, usage, rate, efficiency, and overhead blended into a single unexplained number. Nothing to fix, because nothing is identified.

Inventory that doesn't tie

Raw, WIP, and finished goods disagree with the floor. Counts become crises instead of confirmations.

Backlog and cut-off

Shipments and revenue recognized on different calendars. The backlog roll is a guess, and month-end revenue moves with it.

Product-line margins too late

Which lines make money is learned after the quarter — if ever. Pricing and capacity decisions run on stale numbers.

Working capital invisible

The cash conversion cycle and inventory days are never computed from the close. Cash sits in inventory, and nobody can say how much.

The system

Built once, for manufacturing. Run every month.

ŌSensei for Manufacturing is a complete close system — revenue, inventory, cost, and reporting — installed on your existing accounting system, whatever that system is.

01

Revenue, shipments & backlog

Backlog roll to $0 unexplained, and the Flash issued at Gate G1, Workday +1. Shipments and revenue on one calendar.

02

Inventory & COGS

Raw, WIP, and finished goods on rollforwards that tie to the floor — with count readiness built in, not bolted on before a count.

03

Standard cost & the five variances

Material price, material usage, labor rate, labor efficiency, and overhead — decomposed and tied to actual minus standard at Gate G2.

04

Product-line P&L, margin & capacity

Line margins and capacity utilization from the same close — not a separate spreadsheet built weeks later.

05

Production labor & payroll

Labor tied to production, not just to payroll registers — so labor cost lands where the work happened.

06

Treasury & working capital

Cash conversion cycle and days inventory recomputed at Gate G3, from closed books — decision-ready because the statements already tie.

Audit-ready

Designed to be audited: the PCAOB layer.

Every ŌSensei build is built to US GAAP, with SEC-reporting discipline, SOX-ready controls, and a PCAOB layer — audit evidence and workpaper discipline built to PCAOB standards.

After the close gates pass, a separate Gate G4 — Audit-Ready — checks evidence, workpapers, and review. A failed G4 blocks the words “audit-ready,” not the statements.

International

Built for US and international diligence: the International layer.

ŌSensei is one build with modular activation. Each client picks a US track or an International track — the system underneath is the same. Every standard is anchored two ways: to the FASB Codification and to IFRS Accounting Standards as issued by the IASB. FASB- and IASB-friendly by design, so a diligence team reads the same file on either side of the Atlantic — no translation.

Framework set per entity

Each entity carries its statutory framework, the group reporting framework, and its presentation currency on one register. Nothing is forced into a single framework.

The bridge close

Local statutory close first. Then the framework bridge. Then group consolidation, then the investor pack. The bridge ties with $0 unexplained — or the close does not pass Gate G5.

Instruments read both ways

SAFEs, convertibles, preferred shares, and warrants are analysed under both frameworks before signing — because the same instrument can be equity in one framework and a liability in the other.

Local rules stay local

Statutory calendars, indirect taxes, withholding, and R&D credit evidence are captured in registers, and local advisors file. ŌSensei never replaces the local statutory accountant.

5 vertical pilots482 pilot acceptance checks passedGate G5 Diligence-Ready — Pre-seed to Series C8 deliverables per vertical (IX-1 to IX-8)

In the Manufacturing pilot: inventory converted from LIFO to FIFO off the reserve — adjusted inventory $3,235,000 — while the US books and tax stayed on LIFO; intercompany profit of $240,000 eliminated.

How it starts

Two ways to engage. One fixed price.

Start with a short diagnostic. If ŌSensei is a fit, the scope, price, and outcome are fixed before we start. No hourly billing.

ŌSensei Installed

The manufacturing system installed on your existing accounting system: reconciliations, schedules, review checkpoints, responsibility matrices, recurring workflows, gates, and reporting deadlines.

ŌSensei Operated

Sensei runs the close on the installed system. The major workflows are run by an agent I direct and review; judgment, exceptions, and sign-off stay with a person.

Productized, not hourly

Fixed scope. Fixed price. Defined outcome. The price is fixed after a short diagnostic, before work starts — the same model on every engagement.

See the system

The full manufacturing system and a one-page sample of the close are available on request.

Request a sample

Founder

Built by a Controller.

The manufacturing system was designed and built by a Controller with 20+ years in accounting and finance — cost and inventory accounting at its core, public accounting at Grant Thornton, and SEC reporting work at Multi-Color, a public manufacturer, where he assisted drafting the 10-Q and 11-K and built the technical computations behind them.

More about the founder

MAcctMSDS20+ yearsController leadershipFinancial Systems Architecture

Start with the accounting problem

If the plant numbers are hard to trust, the system needs work.

Tell me what is happening in your accounting or finance operation. If ŌSensei is a fit, the scope, price, and outcome are fixed before we start. No hourly billing.

Prefer email? jomar@senseiadvisors.com
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